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LABORATORY TAPE CASTERS

L-SERIES

"Designed to cast slurries in labs or small scale productions":

 CAM-L252

 

  • Cast various tapes on to PET film
  • Adjustable casting speed control
  • Fully stainless steel design
  • Wide configuration range
  •  
    • Easy operation and cleaning
    • Carrier tape unwinder + winder for continuous roll to roll operation
    • Automatioc gavity slurry feeding
     Laboratory tape casting machine is design to cast slurries in labs or small scale productions in to homogeneous tape.

    Tape is cast on to carrier PET film. Gape measurement is done by two measuring gauges (readout in micrometers or mills).

    Casting gap is easy adjustable by micrometer screws.

    Carrier film is unwounded from a roll with adjustable torque control, which determines carrier tape tension.

    Carrier tape is guided through casting head where slurry is deposited by doctor blade method.

    High precision tungsten carbide doctor blade and granite bottom ensures high precision casting

    down to 5 micrometers (0.2mils).

    Slurry fed is done by gravity from a slurry vessel.

    Slurry level in a fully covered Teflon casting box is determined by height of inlet slurry tube.   
    Amount of fresh air and exhausted air is adjustable by flappers.

    Optionally machine can be equipped with additional hot air inlet and/or bottom plate heating for more efficient drying. 

    cam-option3_int.jpg

    CAM-L252T

     cam-l254_int.jpg

    CAM-L254

     

      To view technical data please download CAM L-series pdf data sheet (click here)
     Please click here to contact us regarding CAM L-series

     

     

     

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      COMPACT TAPE CASTERS

      C-SERIES

    BASE MODEL:

     "Manually casting gap control and display settings":CAM C-series

    • Suitable for green ceramic thicknesses from 5 to 150 microns (0.2 to 6 mils) 
    • Suitable for solvent based and water based systems
    • Automatic tracking of carrier foil                                          
    • Compact size requiring minimum floor space                           
    • High accuracy in thickness control and stability
    • Slotted die slurry feeding to doctor blade                                                                            
    • Advanced slurry dosage with micrometer level control
    • Optional: Stepper motor controlled high accuracy doctor blade   
     The CAM- C series of tape casters are designed and built to meet the most stringent customer demands where compact design is required.  A need for higher automation levels, higher accuracy and compact design, led to this truly innovative casters.
    The automated continuous slurry dosage flows through a slotted die system with +/-10 micrometer (0.4 mils) slurry level height control on the casting box. 
    Fully automatic casting gap control, with auto zero calibration. The process can be continuously monitored on the touch screen. Preset menus can be use to quickly start a new casting batch.
    An auto tracking system assures a perfectly wound carrier and ceramic tape.
     The system has numerous safety features that allow safe operation when utilizing flammable solvents. The counter flow filtered hot air dryer can be compartmentalized to fine-tune the exact conditions needed for high productivity of perfect tapes. 
     cam_255coption2_INT.jpgCAM-C25B2
     

    ADVANCED MODEL:

     

    "Fully automatic casting gap control with auto zero calibration and touch screen display setting"


    In compare to base model, advanced model has following features:
      cam-355c_INT.jpg
  • All casting parameter are set through touch screen display (blade gap, temperatures, airflow etc.)
     
  • All casting parameter (including blade gap) can be saved and called any time. No any additional mechanical settings are needed.  
  • Following parameters can be set automatically:
    • temperatures in all casting zones
    • air inlet flow
    • tape winding torque and characteristic
    • blade gap
    • casting speed
     Additional features:
    • Air flow measuring and monitoring
    • Communication and software for off line casting process data acquisition.
    • All heating can be control over touch screen
    • Possible to install laser tape thickness measuring unit.

     

     

     

     

     

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    STEEL BELT TAPE CASTERS

    S-SERIES

    "Fully stabilized steel belt in combination with automatic feeding of suspensions and winding of tape":CAM S-series

    • Suitable for green ceramic thicknesses from 15 - 200 microns (0.6 to 8 mils)
    • Fully stabilized steel belt in combination with automatic feeding of suspensions
    • Suitable for solvent-basedand water based systems
    • Closed loop slurry supply and level control
    • No-contact thickness gauge for improved quality control (optional)
    • Micrometer controlled high accuracy doctor blade

                                           CAM-S305

       cam-s305_0.jpg

     

     The CAM- S series of tape casters are designed for low cost ceramic tape production, since the process takes place on a continuous stainless steel belt. The S series tape casters are mainly used to produce dry tape thicknesses from 15 to 200 microns (0.6 to 8 mils).
    The automated continuous slurry dosage flows through a slotted die system with ±10 micrometer (0.4 mils) slurry level height control on the casting box. The casting gap is set using micrometer screws and displayed on 2 digital measuring gauges. The standard caster comes with automatic belt tracking system for the steel belt with pneumatic belt tensioning, dried tape winder and a 25 Liters (6.6 gallons) slurry vessel. 

     

     cams610_2_int.jpgCAM-S609

    cam-s305_2_int.jpgCAM-S607

     

    Avaliable options:

    • ceramic tape edge cutting
    • more and longer dying zones
    • slurry filter cartridge
    • 50 L slurry vessel

     

     

        To view technical data please download CAM S-series pdf data sheet (click here).
    Please click here to contact us regarding CAM S-series.

     

     

     

     

     

     

     

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    HORIZONTAL DRYING ZONE TAPE CASTERS

    H-SERIES

     

    "High output tape casting on carrier films":CAM H-series

     

  • Suitable for green tape thicknesses from 5 to 500 microns (0.2 to 20 mils) cam-m4510h_option2_int.jpg
  • Suitable for solvent based and water based systems
  • Automatic tracking of carrier foil
  • Advanced drying regimes possible
  • High accuracy in thickness control and stability
  • Slotted die slurry feeding to doctor blade
  • Advanced slurry dosage with micrometer level control
  • Automatic high accuracy gap setting control 

     

     

     

                                                                        CAM-H4512

     

     

    The CAM- H series of tape casters are our most advanced tape casters suitable for highest production demands.

    Advanced drying regimes makes them very suitable for thick tape production. Numerous temperature and air flow sensors are installed for process control. 

    The automated continuous slurry dosage flows through a slotted die system with +/-10 micrometer (0.4 mils) slurry level height control on the casting box.

    Fully automatic casting gap control, with auto zero calibration.

    The process can be continuos monitored on a touch screen or an external PC. Preset menus can be use to quickly start a new casting batch.

     

                                  CAM-H258                                                          CAM-H4510

     cam-m255h_option1_int.jpg cam-4510h_option1_int.jpg 

     

    A series of available options customize  the casters to meet particular requirements, these includes (but are not limited to):   

     

    • tape edge cutting
    • up to 3 different drying zones
    • dying zones extensions up to 20 m (66 ft) in 2 m (6.6 ft) steps possible
    • safety package for ex proof casing process
    • data link for external process monitoring
    • laser tape thickness measurements with tape marking
    • slurry filter cartridge

     

         To view technical data please download CAM H-series pdf data sheet (click here).
    Please click here to contact us regarding CAM H-series

     

     

     

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